Automated processing in Dalian is an inevitable trend in the development of modern manufacturing industry. Through technological innovation and application, it has promoted the improvement of production efficiency and product quality. Despite facing some challenges, with the continuous advancement of technology and the deepening of applications, automated processing will play a more important role in the future. Enterprises should actively embrace automation technology to enhance their competitiveness, while also paying attention to social impact and promoting the sustainable development of automated processing.

Industrial robots are an important component of automated processing, capable of performing tasks such as welding, assembly, handling, and spraying. The high precision, efficiency, and flexibility of robots make them important tools on modern production lines. Sensors play a monitoring and control role in automated machining. Real time data during the production process is collected through temperature sensors, pressure sensors, displacement sensors, etc., and fed back to the control system to ensure the stability and accuracy of the processing.

How to evaluate the reliability of Dalian automated processing equipment when choosing it?

Brand and reputation

Market recognition: Well known brands usually have high visibility and market share in the industry, and their products have been tested by a large number of users, with relatively guaranteed reliability. For example, in the field of CNC machine tools, international brands such as Mazak and Okuma, as well as well-known domestic brands such as Shenyang Machine Tool and Dalian Machine Tool, have accumulated a good reputation through years of market accumulation.

User reviews: Other users' evaluations and actual experiences of device usage can be obtained through online forums, industry reports, user feedback, and other channels. For example, on some forums in the mechanical processing industry, users will share their experience of using a certain brand of automated processing equipment, including information on equipment stability, failure rate, and other aspects.

Technical parameters and performance

Precision retention: High precision is an important indicator of automated processing equipment, and precision retention is directly related to the reliability of the equipment. Assess whether the equipment can maintain high machining accuracy over a long period of operation. For example, the positioning accuracy of a CNC lathe is ± 0.01mm, and after 100 hours of continuous processing, its positioning accuracy can still be maintained within ± 0.02mm, indicating that the equipment has good accuracy retention.

Stability: including the mechanical structure stability and electrical control system stability of the equipment. A stable mechanical structure can withstand various forces and vibrations during the machining process, ensuring the normal operation of the equipment; A reliable electrical control system can accurately control the motion and processing parameters of equipment, reducing the probability of faults occurring. For example, some high-end machining centers use high-precision ball screws and linear guides, as well as advanced CNC systems, which can maintain stable performance during long-term high-speed machining processes.

Production efficiency: Efficient production capacity is also a reflection of equipment reliability. In actual production, the equipment can work continuously and stably according to the set production pace, without frequent shutdowns and failures, thus ensuring the smooth completion of production tasks. For example, if the design capacity of an automated production line is to process 100 products per hour, and it can stably reach or approach this capacity in actual operation, it indicates that the reliability of the production line is high.

Manufacturer's Strength

R&D capability: A strong R&D team and advanced R&D equipment are the foundation for manufacturers to continuously improve product performance and reliability. Manufacturers with strong research and development capabilities can timely track industry updates, continuously improve and optimize product design, and enhance equipment reliability and competitiveness. For example, Fanuc Corporation has a large number of patented technologies and research and development achievements in the field of numerical control systems, and its developed numerical control systems are known for their high reliability and high performance.

Production technology: Advanced production technology and strict quality control system are key to ensuring equipment quality and reliability. Manufacturers use high-precision processing equipment, advanced assembly processes, and strict quality inspection methods in the production process, which can effectively improve the reliability of equipment. For example, some high-end equipment manufacturers use advanced processes such as laser welding and robot assembly, as well as precision testing equipment such as coordinate measuring instruments and laser interferometers, to strictly inspect and debug key components and the entire machine during the production process.

after-sale service

Response speed: Timely after-sales service can quickly respond and solve problems when equipment malfunctions, reduce downtime, and minimize the impact on production. Understand the coverage and response time of the manufacturer's after-sales service network, for example, some manufacturers promise to arrive at the site for repair within 24 hours after receiving a fault report.

Maintenance capability: The technical level of the manufacturer's maintenance team and the reserve of maintenance resources are also important indicators for evaluating the quality of after-sales service. Having professional maintenance engineers and sufficient spare parts, able to quickly and accurately diagnose and repair equipment failures. For example, some large equipment manufacturers have maintenance service centers across the country, equipped with professional maintenance teams and a large number of commonly used spare parts, which can provide users with timely and effective maintenance services.

Automated processing refers to the use of mechanical, electronic, computer and other technological means to automatically complete various operations in the production process, reducing or replacing manual intervention. It covers all aspects from raw material processing, manufacturing to product packaging, and achieves efficient and precise production processes through the integration of automated equipment and systems. The core of automated processing lies in "automation", which enables equipment to autonomously complete specific tasks through pre-set programs and control systems.

In the production of electronic products such as mobile phones and computers, automated processing equipment is used for chip packaging, circuit board mounting, electronic product assembly, and other processes. For example, surface mount technology (SMT) production lines achieve fast and precise placement of electronic components through automated surface mount machines, reflow ovens, and other equipment.