Dalian's automated processing will develop towards a more intelligent, flexible, and green direction. The further application of artificial intelligence and machine learning technology will enable automation systems to have stronger autonomous decision-making capabilities; Flexible manufacturing systems will be able to better adapt to the needs of personalized customization; Green manufacturing technology will play a greater role in energy conservation, emission reduction, and resource utilization.

The aerospace industry has high requirements for precision and reliability of parts, and automated machining can meet these demanding requirements. For example, in the manufacturing of aircraft engines, automated equipment can complete complex part processing and assembly. The application of automation technology in logistics and warehousing fields is becoming increasingly widespread. For example, automated sorting systems and unmanned guided vehicles (AGVs) can significantly improve logistics efficiency and reduce labor costs.

Introduce the commonly used processing equipment in Dalian's automated processing system

CNC

CNC lathe: mainly used for machining rotary parts, such as shaft and disc parts. It controls the movement of the tool relative to the workpiece through a numerical control system, achieving high-precision turning machining and completing various processes such as outer circle, inner hole, thread, and end face.

CNC milling machine: capable of processing various complex shaped parts such as flat surfaces, grooves, gears, and cams. By controlling the movement of the worktable and cutting tools through numerical control programs, three-axis or multi axis linkage machining can be achieved, suitable for single piece small batch and medium batch production.

Machining center: It is developed on the basis of CNC milling machine, with automatic tool changing device and tool magazine. It can complete various machining processes such as milling, boring, drilling, tapping, etc. in one clamping, greatly improving machining efficiency and accuracy, and is widely used in fields such as mechanical manufacturing and mold processing.

industrial robot

Joint type robot: has multiple rotating joints, similar to human arms, high flexibility, and large workspace. It can be used for various automated processing tasks such as handling, welding, assembly, and spraying, and its joint movements can be controlled through programming to achieve precise movements and operations.

Cartesian coordinate robot: composed of three mutually perpendicular linear motion axes, it has the characteristics of simple structure, high positioning accuracy, and large load capacity. Commonly used in material handling, loading and unloading, precision machining and other processes in automated production lines, it can achieve fast and accurate positioning and movement in a Cartesian coordinate system.

SCARA robot: It has the ability to move multiple joints in a plane, with rigidity in the vertical direction and flexibility in the horizontal direction. Suitable for tasks such as assembly, handling, sorting, etc. that require fast and precise operations on a flat surface, especially widely used in the electronic manufacturing industry.

Automatic production line

Rigid automated production line: composed of automated processing equipment, material conveying devices, and control systems, it produces according to a fixed production rhythm and process flow. Suitable for the production of large quantities and single varieties of products, such as automotive engine cylinder blocks, cylinder heads, and other components, this production line has the advantages of high production efficiency and stable product quality. However, its flexibility is poor, and once the product model or process changes, it is difficult to transform.

Flexible automated production line: On the basis of rigid automated production lines, automated material storage and transportation systems, tool management systems, and computer control systems have been added, which can automatically adjust production processes and processing parameters according to different production tasks, achieving mixed production of multiple varieties and small batches of products. It has high flexibility and adaptability, but requires significant equipment investment and high technical proficiency from operators.

Special processing equipment

Electric discharge machining machine: uses the high-temperature corrosive metal materials generated by pulse discharge to achieve the purpose of machining. Mainly used for processing various complex shaped molds, precision parts, etc., especially for materials with high hardness and difficult cutting, such as hard alloys, quenched steel, etc., it has unique processing advantages.

Laser processing equipment: using high-energy density laser beams to irradiate workpieces, causing materials to instantly melt, vaporize, or solidify, achieving processing techniques such as cutting, welding, drilling, and surface treatment. Laser processing has the advantages of high precision, fast speed, small heat affected zone, and non-contact processing, and is widely used in industries such as electronics, automotive, aerospace, etc.

Electrochemical machining equipment: Based on the principle of electrolysis, the workpiece material is removed by the anodic dissolution in the electrolyte. Suitable for processing complex shaped parts such as aircraft engine blades, integral impellers, etc., it has the advantages of high processing efficiency, good surface quality, and no burrs, but the equipment investment is large and the electrolyte requires a specialized treatment system.

Automated processing equipment can work continuously without being limited by time and physical exertion, thereby significantly improving production efficiency. For example, CNC machine tools can complete complex machining tasks without human supervision. Automated equipment can replace some manual labor, reduce reliance on skilled workers, and thus lower labor costs. Especially in highly repetitive and labor-intensive production processes, the advantages of automated processing are particularly evident.

Industrial robots are important tools for automated processing. They can complete various tasks such as welding, assembly, handling, and spraying, and have the characteristics of high precision, high speed, and high reliability. The application of robots not only improves production efficiency, but also reduces reliance on manual labor, especially in hazardous or highly repetitive environments.