Dalian automated processing can achieve 24-hour uninterrupted production, significantly improving production efficiency. Compared to traditional manual operations, automated equipment can complete more processing tasks in a shorter amount of time. Automated processing has the characteristics of high precision and high consistency, which can effectively reduce errors caused by human operation and ensure the stability of product quality. For example, in automobile manufacturing, automated welding and assembly can ensure the accuracy and quality of each part.

In the field of mechanical manufacturing, automated processing is widely used in parts processing, mold manufacturing, assembly and other processes. Numerical control machine tools and industrial robots are the main equipment in this field. The automotive industry is an important application field for automated processing. Automation equipment and systems play a crucial role in every aspect of automobile production, from body welding and component processing to vehicle assembly.

How to choose suitable Dalian automation processing equipment?

Processing requirements

Part type and complexity: For simple shaped parts, such as ordinary shaft and disk parts, conventional CNC machines may be sufficient to meet machining requirements. For complex curved parts such as aircraft engine blades, automotive molds, etc., it is necessary to use multi axis linkage machining centers or five axis CNC machine tools to achieve precise surface machining.

Production batch: If it is a small batch production, you can choose automation equipment with strong universality, such as small CNC lathes, milling machines, etc. They have high flexibility and can quickly adjust processing parameters to adapt to the processing of different parts. For large-scale production, automated production lines or specialized automated processing equipment are more suitable, such as the production line for automotive engine cylinder blocks, which can achieve efficient and stable production.

Accuracy requirements: For the machining of high-precision parts, such as precision parts in the aerospace industry, high-precision machining equipment such as high-precision grinders and coordinate measuring machines need to be selected. For machining parts with general precision requirements, ordinary precision CNC machine tools or automation equipment can be selected.

equipment performance

Processing speed: Processing speed directly affects production efficiency. For industries that require high production efficiency, such as electronic manufacturing and automotive parts production, it is necessary to choose equipment with fast processing speeds, such as high-speed machining centers and multi axis linkage robots.

Stability: The stability of equipment is the key to ensuring product quality and production efficiency. Choosing equipment with good stability can reduce equipment failures and downtime, and improve production continuity. The stability of the equipment can be evaluated by examining its brand, user reviews, structural design, and manufacturing process.

Reliability: High reliability equipment can maintain good performance over long periods of operation, reducing maintenance costs and production risks. Understanding indicators such as the mean time between failures (MTBF) of equipment and the ease of maintenance can help evaluate the reliability of the equipment.

automaticity

Intelligence level: With the development of intelligent manufacturing, the intelligence level of equipment is getting higher and higher. Devices with intelligent functions, such as machining centers that can achieve automatic programming, automatic tool management, automatic detection and compensation, can improve machining efficiency and quality, and reduce the skill requirements for operators.

Automated loading and unloading: For automated processing equipment used in mass production, automated loading and unloading functions are an important factor in improving production efficiency. Equipment equipped with automatic loading and unloading devices can be selected, such as robot loading and unloading systems, truss type loading and unloading mechanisms, etc., to achieve automatic loading and unloading of workpieces and reduce manual intervention.

Equipment supplier

Brand and reputation: Choosing equipment suppliers from well-known brands usually ensures better product quality and after-sales service. You can learn about the brand reputation and user evaluations of equipment suppliers through online searches, industry forums, user recommendations, and other methods.

Technical support and after-sales service: Automated processing equipment may encounter various problems during use, requiring timely technical support and after-sales service. Choose a supplier with a comprehensive after-sales service system that can provide quick response, professional technical support, and maintenance services to ensure the normal operation of the equipment.

Training services: Suppliers should be able to provide equipment operation and maintenance training to users, enabling operators to proficiently master equipment operation skills, improve equipment efficiency and safety.

Cost factors

Procurement cost: The prices of automated processing equipment of different brands and models vary greatly. When selecting equipment, it is necessary to consider the performance, functionality, and other factors of the equipment comprehensively based on the enterprise's budget and investment plan, and choose equipment with high cost-effectiveness.

Operating costs: Operating costs include equipment energy consumption, tool consumption, maintenance costs, etc. Although some high-performance equipment has high processing efficiency, energy consumption and tool consumption may also be significant, and the impact of these factors on production costs needs to be comprehensively considered.

Investment return period: Evaluate the investment return period of equipment, that is, calculate how long it will take for the equipment to recover its investment cost through factors such as improving production efficiency and reducing costs. Choosing equipment with a shorter investment return period can bring economic benefits to the enterprise faster.

Automated processing refers to the modern production method that utilizes computer, mechanical, electronic and other technological means to achieve automated control of various links in the production process, thereby improving production efficiency, reducing labor costs, minimizing human errors, and enhancing product quality. The core of automated processing lies in achieving intelligence, efficiency, and precision in the production process through automated equipment and systems.

Computer numerical control technology is one of the core technologies of automated machining. It controls the motion and machining process of the machine tool through computer programs, enabling high-precision and high-efficiency machining operations. CNC technology is widely used in fields such as metal processing, woodworking, and plastic processing, and can complete complex part processing tasks.